Being a gadget builder, I reuse and repurpose a lot of things. Almost any bit of scrap technology can be reborn into something new and interesting with a little imagination, some know-how and hard work. I pride myself on being able to save something from a land-fill and give it new life in a new form. Because I have gotten such a reputation for doing things like that, people bring me stuff.
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My team mate, Superhero brought me the old sun roof off of the Supermobile. The transparent roof turned the cockpit into an oven in the Florida sunshine so he removed the Lexan roof and installed a fiberglass one. The Lexan roof came to me. I was going to sell it on Ebay Motors for some Team Justice operating capital, but there are dozens of them on there. For $50 price range!
So I was stuck with this large sheet of smoked ¼ Lexan. I offered it up as shield material. The first taker was Anonyman.
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I started by marking out a circle on the plastic that was roughly the diameter of the length of my forearm. Any larger and it would not be practical. Regardless of what Captain America may think, a large shield is not useful.
I got a leather belt from Goodwill for a few bucks and a dowel rod from my scrap box. The belt made the elbow strap and the dowel became the hand strap. Some metallic vent tape was used to create an Anonyman logo for the front of the disk. It was a pretty easy build.
After seeing the success of the first shield, one was requested by Urban Avenger. Not wanting to duplicate past work, (I hate doing something twice) I procrastinated. I’m bad for that.
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Eventually I did get around to starting on the build for Urban Avenger. I wanted to do something different for his shield so as not to be duplicating work. Urban has always had a thing for lighting and mask goggles. I wanted to create that effect on the shield using 3 lenses with the top one being an actual light with interchangeable color disks with his logo and such on the various disks.
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As I was talking to him about the shield though, He told me he doesn’t really use his mask lighting any more. There goes my design plans. I decided to just put the light on it (since I already bought it) without the lenses. The light I purchased for the project is a 3 way system having a standard light, A UV setting for finding spilled fluids, (actual detective gear!) and the 3rd setting? A friggin’ Laser! Sweet.
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After working out the details on how to do the Logo, I again used a Goodwill leather belt as the elbow strap. However UA, had stated he wanted it to be adjustable. It needed a buckle. More specifically it need a buckle that could be adjusted using only 1 hand.
Using my Dremel tool, I cut a tab shape in a square of heavy sheet metal. By folding the outer form at 1 location and the inner tab at a different location, I was able to create a double loop buckle with no moving parts. A bolt ran through the metal becomes the belt keeper. As far as I can find this is an original invention.
The front handle had to be a stable one on this build. It had to hold the barrel of the light on it. I couldn’t do it the same as the Anonyman shield. A section of “V” channel would do the trick. I beat the cold steel into shape with a heavy framing hammer. But it had powder coat on it. A soak in an acetone bath softened the powder coating enough to allow me to scrape it off with a utility knife. Some primer and Urban Avenger red and it was ready to go.
I installed it on the shield and attached light barrel to the outer edge using aircraft cable and then wrapping it with some scrap leather. I sealed the open end with a pvc pipe cap after drilling a hole in it for the wiring. I ran the wires to the emitter disk that I attached to the front of the shield using some angle braces. I then covered the wiring with some surgical tubing to keep it neat and help seal from water. I covered the connections with some leather and called it complete.
And if you are interested in seeing it in action:
http://www.youtube.com/watch?v=aHAFyfeFozU
